RUSTY HEAPS

A Mostly British Obsession

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3-D Printing for Neither Fun nor Profit

I decided to model the broken sunroof drain in Fusion360, and then print it on my Prusa printer. Surely this would be a “quick” and “easy” alternative to spending big bux? It worked out in the end, but the process was really rather frustrating: Fusion is difficult for complex shapes (for amateurs like me), and 3-D printing still seems much more an art than a science.

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Inside Rain

The disco leaks when it rains, as I discovered today, so I thought I’d drop the headliner out to see what the source was. I had a pretty good idea it would be the sunroof, and I was right. I wanted to re-do the headliner anyway, so I’ll order the material today. I think I’ll just go with the original gray, not a fan of black headliners.

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Roof Repair at the Disco

So I did a quickie repair to the roof of the Discovery, and it looks…ok, actually. It’s really hard to notice unless you know where it was, and even then it’s hard to spot. I suspect from directly overhead that might be a different story, but I’ve been up on a ladder and it’s fine.

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Spatter Specialist

Despite being in the midst of a slow-motion bankruptcy (or so it seems, someone send me a Morgan to work on!), I’ve been looking to buy a welder. The last welding job I farmed out was both expensive and the work so bad the piece is unusable (sadly, it’s the right front wing on the ’55 Morgan). After just a few weeks (ahem) of looking, Craigslist has coughed up a used example for me to burn holes in metal with. Fixing that awful fender work will be the first thing tackled when I have figured out how to use the thing.

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Leather Assessment

I made new backing panels for the ’55 Morgan +4 doors and quarter panels from 1/8″ ABS plastic sheet, and those turned out well. However, having then poked them inside the existing leather trim, I’m having a bit of an existential crisis about the interior.

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