I decided to model the broken sunroof drain in Fusion360, and then print it on my Prusa printer. Surely this would be a “quick” and “easy” alternative to spending big bux? It worked out in the end, but the process was really rather frustrating: Fusion is difficult for complex shapes (for amateurs like me), and 3-D printing still seems much more an art than a science.

The disco leaks when it rains, as I discovered today, so I thought I’d drop the headliner out to see what the source was. I had a pretty good idea it would be the sunroof, and I was right. I wanted to re-do the headliner anyway, so I’ll order the material today. I think I’ll just go with the original gray, not a fan of black headliners.

So I did a quickie repair to the roof of the Discovery, and it looks…ok, actually. It’s really hard to notice unless you know where it was, and even then it’s hard to spot. I suspect from directly overhead that might be a different story, but I’ve been up on a ladder and it’s fine.

I’ve managed to right a few of the wrongs on this car–and have polished the bonnet and headlight covers, as seen above. Neither of the latter are perfect, but they are far better than they were.